Table Top Station

Compar offers customised unitary systems, suitable for small production volumes, and still having the benefits of an automated quality inspection

The Compar unitary inspection systems are used for inspection of very small production series, for random part check, or when the inspection task is very challenging and require the construction of a prototype before the automation of the handling process. The feeding process is done by hand: the operator places a part inside the table top station, which automatically inspects the part, and give an information (Good or Bad) back to the operator. The Compar Vision system can also give some detailed informations back, such as the type and position of the defect, different measures, or statistics.

Moreover, the system can easily and quickly be adapted to new pallets or blisters and products. Test runs once learnt will simply be reloaded.

A new part can be learned by the Compar unitary system throught different methods: with selectable parameters by the operator, using a DXF document, or by simply scanning a barcode or a Datamatrix.

Customer benefit

This complete solution is particularly suitable for customers who are facing new defects to detect and who want to test our vision solution and software by themselves for a limited budget, before getting a fully automated inspection machine. Most of the time, the prototype that we deliver can be integrated in a fully autonomous inspection machine in order to add an automatic handling functionnality and increase the production speed.

The Unitary Inspection System design is decided in order to meet customer-specific requirements with respect to inspection type, layout, and the ability to manage large parts varieties. A demand-oriented solution that is not only budget-friendly, but also innovative.

    Type of Systems

    Unitary System

    • Designed for single part inspection
    • Small series with high variety of parts
    • Particularly adapted for random parts inspection during the production

    Prototype

    • Customized Vision System for special inspection tasks
    • Manual testing of new product features, improving the production processes
    • Designed in order to test and optimize the vision process before ordering a fully autonomous machine
    • Strong customer involvement in the programming process and development in close cooperation with Compar

    Technical Product Specifications

    System properties

    • supports various part types according to the initial specifications
    • surface and cosmetics inspection, product identification, dimensions measuring, assembly inspection, control of marks, codes and labelling, etc
    • logs providing measured data and test conditions
    • alarm function in the event of poor parts
    • visual presentation of good / bad parts with colored test results
    • optical control on base of customer-specific test criteria

    Options

    • individually selected cameras, lights and optics
    • product selection by barcode- or 2D – code scanner (Datamatrix)
    • possible machine integration for automatic handling for feeding or sorting out defective parts
    • axis-based automated adaptable vision system according to the part types

    Machine Vision System

    • PC-based machine vision system VISIONexpert®
    • log-on by authorization levels
    • fully adaptable software parameters
    • administration of product library
    • statistics functions available
    • 3D inspection available

    Overall plant

    • Table Top System
    • customized dimensions according to the specifications
    • complete documentation

    Other Examples

    Comprehensive Quality Inspection of Contact Lenses

    Comprehensive Quality Inspection of Contact Lenses

    The production of contact lenses involves numerous manufacturing steps.

    Insulin Syringe - Dose Scale Print Inspection

    Insulin Syringe - Dose Scale Print Inspection

    The dosage graduation of insulin injectors has to meet high demands with respect to print quality and positioning

    Print Inspection for Date Rings

    Print Inspection for Date Rings

    Automated Quality Inspection of the Date on Watch Parts