Autonomous Inspection System from Compar ensures more productivity in production and reducing the comitee costs
The autonomous inspection system is used for small parts on pallets or in blisters packaging. The placing on pallets or in blisters is done by hand (optionally by pallet lift or feed system). The system independently scans all nest positions, identifies, measures and inspects the parts, and issues a test report after completing a batch. Moreover, the system can easily and quickly be adapted to new pallets or blisters and products.
Test runs once learnt will simply be reloaded.
Customer benefits
This complete solution is particularly suitable for parts manufacturers that experience increasing batch volumes.
Every cell is specifically designed to meet customer-specific requirements with respect to inspection type, layout, and the ability to manage large parts varieties. A demand-oriented solution that is not only budget-friendly, but also innovative!
Technical Product Description
System Properties
- Supports various pallets, blisters and single modules
- Library for pallets, blisters and part types
- Inspection of nest allocation, product identification, dimensions measuring, completeness test, control of marks, codes and labelling, soldering point inspection
- Logs providing information on batches, measured data and test conditions
- Alarm and/or stop function in the event of poor parts
- Production data are recorded CFR 21 Part 11 – compliant in a statistic
- Visual presentation of nest positions with colored test results
- Optical control on base of customer-specific test criteria
Options
- Individually selected cameras and robot size
- Product selection by barcode- or 2D – code scanner
- Extension for fully automatic handling for feeding or sorting out defective parts
- Z-axis (vertical), U-axis (rotation)
Overall plant
- Dimensions HxLxW / 200x140x100 (cm)
- Complete documentation
- Conformity declarations
- Validation support
Specifications
Machine Vision System
- PC-based machine vision system VISIONexpert®
- Log-on by authorization levels
- Software for parameterizing test positions and inspection tasks
- Integrated robot control
- Administration of product library
- Statistics, traceability and logging per batch
Handling
- Variants for 2, 3 or 4-axial system
- Operating ranges from *10cm to 40*70cm
- Repeatability accuracy ±0.01mm
- Axis speeds of up to 800mm/s
- Integrated communication to vision system
- Emergency stop
Options
- Z-axis, U-axis
- Grippers
