Semi-Automated System

A fully automated blister inspection solution with manual supply

Are optical inspection and metrology solutions too repetitive and time consuming?
Is the quality of the manufactured product too dependent on the human factor and the experience of the operator?
Compar's semi-automatic systems are the ideal solution to achieve 100% automated control while using a manual blister supply, and at a reduced cost!

Customer benefits

  • Repeatable vision checks that are not dependent on human judgement
  • Full automation of vision checks
  • Checks of all parts in a blister in one go without human intervention
  • Visual information on the position of OK or NOK parts in the pallet, with colour test results
  • Very compact system, can be placed on a table / workbench

Technical product description

System properties

  • Supports various pallets, blisters and single modules
  • Library for pallets, blisters and part types
  • Inspection of nest allocation, product identification, dimensions measuring, completeness test, control of marks, codes and labelling, soldering point inspection
  • Logs providing information on batches, measured data and test conditions
  • Alarm function in the event of poor parts
  • Production data are recorded CFR 21 Part 11 – compliant in a statistic
  • Visual presentation of nest positions with colored test results
  • Optical control on base of customer-specific test criteria

 

Machine Vision System

  • PC-based machine vision system VISIONexpert®
  • Log-on by authorization levels
  • Software for parameterizing test positions and control tasks
  • Integrated robot control
  • Administration of product library
  • Statistics, traceability and logging per batch

Handling

  • Variants for 2, 3 or 4-axial system
  • Repeatability accuracy ±0.01mm
  • Axis speeds of up to 800mm/s
  • Integrated communication to vision system
  • Emergency stop

Options

  • Individually selected cameras and robot size / speed
  • Product selection by barcode- or 2D – code scanner (datamatrix)
  • Can be integrated into a machine with automated parts supply
  • Z-axis (vertical), U-axis (rotation)

Dimensions

  • Dimensions HxLxW / 800x800x800 mm
  • Complete documentation
  • Conformity declarations
  • Validation support
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